WHAT THE DRAWINGS SHOULD SAY ABOUT A GREASE DUCT RUN

Grease Duct Requirements, and What the Drawings Need to Show

Four Details on the Drawings Decide How a Grease Duct Run Is Built

Grease duct follows rules ordinary duct doesn't. The drawings should show how far it sits from anything that burns, how it slopes, where it opens for cleaning, and how it's protected.

Grease duct requirements are stated by NFPA 96, the fire-safety standard British Columbia's building code that applies to commercial kitchens. A grease duct carries hot, greasy air from the hood to the roof, so a fire inside it has to stay inside it. That's why the run is welded steel, kept clear of anything that burns, sloped to drain, and opened for cleaning. This guide covers each rule, where it belongs on the drawings, and what to check before the run is built.

Grease Duct Requirements That Go on the Drawings

Each rule below has a place on the mechanical drawings. If one is missing, the order comes back with a question before any steel is cut.

RuleWhat NFPA 96 asks forWhere it shows on the drawings
Metal and weldsNo. 16 gauge mild steel or No. 18 gauge stainless, welded so it holds liquidThe duct schedule or the drawing notes
Clearance457 mm (18 in.) from anything combustible, unless it's protectedPlans and sections around the run
Fire protectionA fire-rated shaft, a tested wrap, or a factory-built listed ductSections through each floor and ceiling
SlopeAt least 2% back toward the hood, and 8.3% on runs over 22.86 m (75 ft)Arrows on the duct plan, or the elevations
CleanoutsAn opening at each turn, and along long horizontal runsThe duct plan
Air speedAt least 2.5 m/s (500 ft/min)The duct sizes and the engineer's calculations
Leak testDone before any wrap or shaft closes around the runThe spec, or the city's checklist
Roof exit1.02 m (40 in.) above the roof, and 3.05 m (10 ft) from air intakes and property linesThe roof plan

Galvanized isn't on the list of metals, and galvanized vs stainless steel explains why. Our grease ductwork page shows the metals and gauges we weld.

How NFPA 96 Applies in British Columbia

British Columbia takes nearly all of its grease duct rules from NFPA 96. The building code points to it, and Vancouver's own building bylaw does too, so each city checks the drawings against the same standard.

BC's building code

On top of NFPA 96, the code asks for one Canadian test. If a wrap or factory-built enclosure stands in for a fire-rated shaft, it has to be tested to CAN/ULC-S144. Ask for that listing before the wrap goes on the order.

Your city's kitchen checklist

Vancouver asks for clearances, slope, air speed, and the roof exit on one form, called K2. If your city has a form like it, fill it in with the drawings, and the reviewer finds each answer in one place.

The engineer's sealed drawings

British Columbia cities ask for kitchen exhaust drawings sealed by a professional engineer, with letters of assurance. If the drawings aren't sealed yet, the grease duct isn't ready to order.

Clearance to Combustibles, and How to Reduce It

Clearance is the gap between the duct and the building around it. The distance depends on what the nearby material is, and it can shrink when the duct is shielded.

What's next to the ductClearance with no protectionWays to reduce it
Combustible material, such as wood framing457 mm (18 in.)229 mm (9 in.) with a 28 gauge sheet metal shield on 25 mm (1 in.) spacers, or 76 mm (3 in.) with 22 gauge sheet metal over 25 mm (1 in.) of insulation, or a listed wrap as its listing allows
Limited-combustible material, such as gypsum board76 mm (3 in.)A listed wrap, as its listing allows
Noncombustible material, such as concrete or steel0Nothing needed

Clearance from a grease duct with no protection

The gap depends on what the nearby material is. Not to scale.

Wood framing (combustible)

457 mm (18 in.)

Limited-combustible wall

76 mm (3 in.)

Concrete or steel (noncombustible)

0

Shields of sheet metal on spacers, or a listed wrap, can reduce the first two distances.

Vancouver's checklist warns that its bylaw and NFPA 96 define these materials differently. The engineer names which definition applies, and the drawings show the distance.

Three Ways to Protect the Run Through a Building

Where the run passes through floors or ceilings, it needs fire protection around it. Three kinds are allowed, and the drawings should name the one chosen.

A fire-rated shaft

The run sits inside walls with a fire rating of one hour in buildings under four storeys, or two at four or more. Inside the shaft, the run still keeps a working gap of 152 mm (6 in.) from the shaft walls, even though they don't burn. It fits best where the building has room for a shaft from the start.

A field-applied wrap

Insulation is wrapped tight around the duct on site. In Canada it counts as the enclosure only if it's tested to CAN/ULC-S144. It fits best in tight ceilings, and it goes on only after the leak test.

A factory-built grease duct

A listed system made in a factory and tested to CAN/ULC-S662, installed to its own listing. It fits best where the engineer prefers a tested product. We weld grease duct to the drawings, and a factory-built system comes from its maker.

Why the Run Slopes Back Toward the Hood

Grease condenses as the air cools along the run. The slope sends that grease back where it can be caught, instead of letting it pool where a fire could start.

  1. Every horizontal run slopes back. It drains toward the hood or a grease reservoir, never away from it.

  2. Runs up to 22.86 m (75 ft) slope at least 2%. That's about 20 mm of drop for every metre of run.

  3. Longer runs slope at least 8.3%. That's 1 in 12, as NFPA 96 and Vancouver's checklist both write it.

  4. Low points get drains. Any spot where grease could collect needs a way out.

A horizontal grease duct falls back toward the hood

Slope exaggerated so it shows. Runs up to 22.86 m (75 ft) fall at least 2%.

To the roofDuct rises away from the hoodHoodDrain at the low pointGrease drains back this way

Runs longer than 22.86 m fall at least 8%. Vancouver's checklist asks for 8.3%.

Older drawings may predate the slope rule and leave it off, so check for the slope arrows before ordering.

Cleanouts and Access Panels Along the Run

The run has to be cleaned from the inside, so it needs openings a cleaner can reach. Each opening has a place and a form the drawings should show.

WhereRuleWhy
At every change of directionAn opening for inspection and cleaningA cleaner can't reach past a turn from the straight run
Along horizontal runs too small to crawl intoOne at least every 3.7 m (12 ft)Every length of the run stays within reach
On vertical runsOne on every floorEach storey can be cleaned from its own level
On the duct itselfOn the side or top, never the bottomGrease would pour out of a bottom panel when it's opened
The panelThe same metal and construction as the ductThe opening holds up like the rest of the run
In front of each panelAbout 0.9 m (3 ft) of working room, in VancouverA cleaner has space to open it and work

Air Speed Inside the Run

The duct size sets how fast the air moves. The engineer sizes the run so the speed lands between a floor and, in Vancouver, a ceiling.

At least 2.5 m/s (500 ft/min)

NFPA 96 sets this minimum. If the air moves slower, more grease settles inside, so an oversized run isn't the safe choice it looks like.

Up to 9.1 m/s (1,800 ft/min) in Vancouver

Vancouver's checklist adds an upper limit to save energy. If your city has one, the sizes on the drawings should fall inside both limits.

The Leak Test Before the Run Is Covered

NFPA 96 calls for a leak test before any part of the run is used or hidden. The test proves every weld holds liquid while each seam can still be seen.

  1. The run is welded complete. Every seam and joint stays open to view.

  2. It's tested for leaks. Your city sets the method it accepts and who has to witness it, often a fire inspector.

  3. Any leak is welded and tested again. Nothing gets covered until the run passes.

  4. Then the wrap or shaft closes around it. A wrap put on too early may have to come off again.

Put the leak test in someone's scope by name. The kitchen exhaust scope of work shows how often each trade assumes another one books it.

Where the Run Leaves the Roof

At the roof, the rules keep greasy exhaust away from people, air intakes, and anything that burns. These distances belong on the roof plan.

RuleDistance
Duct outlet above the roofAt least 1.02 m (40 in.)
From property lines, other buildings, and air intakesAt least 3.05 m (10 ft)
Fan outlet from anything combustible, in VancouverAt least 1.5 m (5 ft)
Fire protection on the ductContinues 457 mm (18 in.) above the roof, in Vancouver

Vancouver also asks for a hinged up-blast fan with grease containment, so the fan tips back for cleaning. The fan comes from another trade, and the drawings should say which one.

Common Mistakes in the Spec, and What to Write Instead

Each of these notes leaves the builder guessing about a rule. A clearer line on the drawings fixes them before review.

What the drawings sayWhat goes wrongWhat to write instead
"Grease duct per code"Nobody knows which edition, or what clearance was assumed"Grease duct per NFPA 96, the edition the city enforces, clearances as shown"
"Wrapped"The wrap may not be tested to count as the enclosure"Field-applied wrap tested to CAN/ULC-S144, rated as the shaft would be, listing attached"
"Cleanouts as required"Panels end up missing at turns, or on the bottom"Access panels at each turn and every 3.7 m, on the side or top"
A horizontal run with no slope shownA flat run holds grease"Slope 2% minimum back to the hood"
"Duct to roof fan"The fan falls between trades"Hinged up-blast fan by the mechanical contractor"

How Duct Duct Goose Builds a Welded Run

Every order is read for these rules before any steel is cut. It works the same for one hood connection or a run up a four-storey shaft.

  1. The drawings checked for each rule. We look for the clearance, slope, cleanouts, and roof exit, and ask about anything missing.

  2. Welded in mild steel or stainless. Each run is welded in Pitt Meadows, following SMACNA and the NFPA 96 requirements on your drawings.

  3. Panels and connections built in. Access panels, transitions, and equipment connections go where the drawings show them.

  4. A ready date on the quote. It's typically ready in 1 to 2 days once the deposit and approved drawings are in. A bigger order gets its own date.

  5. Installed and left open for the test. Our installers hang the hood and run the duct up to the roof. It stays open for the leak test, and if one of our welds fails, we fix it at no charge.

If something doesn't fit and the mistake was ours, we fix or remake it at no charge. Our commercial kitchen exhaust work brings the hood and the duct together.

Where Our Part Ends on a Kitchen Exhaust Job

Kitchen exhaust needs several trades, and the drawings should name each one. Our part is the hood and the welded run.

What we supply and install

  • The kitchen hood, bought from a hood maker
  • Welded grease duct from the hood to the roof
  • Access panels, transitions, and equipment connections
  • Installation of the hood and the duct

Work by other trades

  • The fire suppression system
  • Engineering and the sealed drawings
  • The roof fan and the roofing around it
  • The shaft or wrap, by the trade your spec names

If a factory-built listed system suits your building better than a welded run, we'll say so before quoting the welded one, even if the order gets smaller. A listed system brings its own clearances and supports, so the drawings change with it.

Drawing Checklist Before the Run Is Priced

Tick these off, and every rule is on the drawings before we price the run. More decisions like these sit in Kitchen Exhaust and Food-Service Fabrication, and the hood choice is covered in Type 1 vs Type 2 kitchen hoods.

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Kitchen Exhaust on Your Next Fit-Out? Send the Drawings

Sealed drawings and an early sketch of the cooking line are both fine places to start. We'll read what you have, ask about the gaps, and come back with a price once the run is defined.

Standard ductwork and fittings can be priced and ordered on WebDuct, the online pricing and ordering portal, once your company account is set up. Kitchen stainless, grease duct, curbs, installs, and other custom work start with a request or a call.

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⚠️Disclaimer!

At Duct Duct Goose, we specialize in sheet metal fabrication and stainless steel services for commercial and industrial applications, including HVAC systems, ducts, and custom metalwork. Please note that we do not offer services for automotive-related projects, such as vehicle parts, repairs, or modifications.