HOW DRAWING REVISIONS WORK ACROSS A FAMILY OF PARTS

Drawing Revision Control on Repeat Parts, and What to Put on Each Order

A New Letter When the Part Still Swaps In, a New Number When It Can't

A drawing revision records a change, and a new part number marks a version that no longer swaps in for the old one.

Drawing revision control keeps every version of a bracket, guard, or panel you reorder apart, so the right one gets made, shelved, and fitted. A change gets the next revision letter as long as the new version still swaps in for the old one. If it no longer does, it needs a new part number. "Swaps in" means the new version fits and works anywhere the old one did, without filing, drilling, or changing the parts around it. This guide covers that choice, the drawing's revision block, related sizes and assemblies, old stock, and what to write on the order.

New Revision Letter or New Part Number?

The test is whether the new version can replace the old one in every machine that uses it. Large manufacturers write this rule into their drawing standards, and it works the same for a short run of brackets.

The changeDoes the new version still swap in?What it gets
The drawing is redrawn or tidied, and nothing about the part itself changesYes, nothing changedNo new letter, because every part made from it is identical
A tolerance is tightened, and the old stock already meets itYesThe next revision letter, with that dimension checked on the first part
A slot is lengthened, and it still bolts to every machineYesThe next revision letter, with the slot checked on the first part
Galvanized becomes stainless, with the same size and holesOnly if galvanized still does the job in every machineThe next letter if it does, and a new part number if it doesn't
A new bolt pattern means older machines can't take itNoA new part number
A new design fits only the new model, and the old version fits only older onesNoA new part number, with the old one kept for spares

If you're not sure whether a change still swaps in, treat it as a new part number. A new number costs nothing, and a guard that doesn't fit can stop a machine.

Part Number vs Revision Letter, and What Each One Tells You

Four terms carry drawing revision control. Each one answers a different question.

It names the item and stays the same while each new version still swaps in. Keep the revision letter out of it, because "GD-410C" reads as a different item in stock.

It moves up each time the drawing changes what gets made. Order by part number and letter together, and the shop knows exactly which version to make.

The document that records a change, called a change order or change notice. Send one with every changed drawing, saying what changed, why, and what happens to old stock.

The order, lot, serial number, or date from which the new version is used. Without it, nobody knows which machines get the old version and which get the new one.

First Article Inspection for Sheet Metal Parts explains how to check the first part after a change, and when to sign a new sample.

What the Revision Block on a Drawing Should Show

The revision block is the small table, usually in a top corner of the drawing, that lists every change since the drawing was first released. A reader should be able to tell from it what changed between any two versions.

ColumnWhat goes in itWhy it matters
Revision letterThe letter this change createdIt matches the letter in the title block, the box with the part number, and on the order
DescriptionWhat changed, in a few words, or the number of the change noticeThe shop can see what's different without comparing two drawings line by line
ZoneThe grid square on the drawing where the change sitsThe changed feature is found in seconds on a busy sheet
DateWhen the change was approvedAnyone holding an old print can tell how current it is
Approved byThe person who signed off the changeAnyone with a question knows who to ask

The first release is often marked with a dash or the letter A, and some companies use numbers. Drawings made to the American standard, ASME Y14.35, skip the letters I, O, Q, S, X, and Z. ISO drawings skip only I and O. Once the single letters run out, the next revision is AA.

The revision block lists every change, and the title block shows the current letter

Illustration of guard GD-410, from first release through two changes. The part number stays because each version still swaps in.

slots lengthened at revision B
REVISIONS
RevDescriptionZoneDateApproved
AFirst releasedateinitials
BMounting slots lengthenedC3dateinitials
CCorners rounded for safer handlingdateinitials

A new bolt pattern that older machines can't take would not become revision D. It gets a new part number, GD-411, with its own revision A.

Part numberGD-410
TitleMachine guard
RevisionC

Illustration, not a real part.

When One Part in a Family of Parts Changes

A repeat bracket rarely lives on its own, because it may come in four sizes, sit inside an assembly, and fit three models. That means one change to it can reach well beyond the bracket itself.

One drawing, several sizes

A tabulated drawing covers a family of sizes, each with a dash number such as -1, -2, and -3. If you add a size, give it a new dash number and never reuse an old one, so past orders still point to the right size.

A bracket inside an assembly

If a bracket gets a new part number, the assembly it goes into gets one too. Renumber each level above it, up to the first one that still swaps in.

Every machine that uses the part

Before you change anything, list every assembly and machine model that uses it. If one of them can't take the new version, that's a new part number.

Knowing which version of each part sits in which machine is called configuration management, and ISO 10007 sets out how to do it.

Parts on the Shelf When the Drawing Changes

A drawing change rarely lands on an empty shelf. Decide what happens to the old stock when you approve the change, and put it on the order.

What to do with old partsWhen to choose itWhat to write on the order
Use them up firstThe old version still swaps in and works, and the change is an improvement"PN-330, revision D from this order on. We'll fit our revision C stock first"
Have them reworkedThe old stock can be changed to match the new drawing, such as a hole added"Rework 40 PN-330 revision C panels to revision D, quote separately"
Scrap themThe old version is unsafe or won't work in any machine you still support"PN-330 revision C is withdrawn. Scrap remaining stock"
Keep them as sparesThe old version fits older machines the new one can't"Old part keeps GD-410. New part is GD-411"

The "from this order on" in the first row is the effectivity. Name it every time, so the fabricator and your stockroom know where the old version stops.

Spare Parts for Machines Built to an Older Drawing

Machines in the field outlive their drawings. A fleet or equipment maker still needs the right spare for a unit built five revisions ago.

Keep the old drawing on file

When a new part number replaces an old one, mark the old drawing as replaced and keep it. Spares for older machines are then made from it.

Give the new version its own number

If the new version can't fit older machines, it gets a new part number. The old number stays with the old design, and spares orders stay clear.

Record the part number on each machine

Note it on each machine's build record. When a part wears out, order the current letter of that number, since every letter of it swaps in.

Make spares from the drawing

Order a spare from the drawing on file, not from the worn part's sizes. A worn edge shows where it failed, not the size it started at.

When a worn part should be repaired and when it should be made new is covered in Repair or Remake a Worn Fabricated Part.

Marking Each Part So Its Version Shows

A drawing tells you which version is current. A mark on the metal tells you which version is in your hand.

Mark the part number and revision letter

If loose stock could get mixed on a shelf, ask for the part number and letter on each one or its bag. Say on the drawing how and where it's marked.

Keep marks clear of paint and powder coat

Put the mark where the finish won't cover it, or add it after coating. A mark under the coat helps nobody on the shop floor.

One Machine Guard Through Three Drawing Changes

This example follows one guard from its first release to a new part number. The guard and the order numbers are an illustration, not a customer's order.

ChangeSwaps in?ResultWhat the order said
First release of guard GD-410Not applicableRevision A"GD-410, revision A, 60 pieces"
Mounting slots lengthened for easier fittingYesRevision B, slots checked on the first part"GD-410, revision B from this order on. We'll fit our revision A stock first"
Corners rounded so fitters don't cut their handsYesRevision C"GD-410, revision C from this order on. Revision B stock is still fine to fit"
A new machine model needs a different bolt patternNoNew part GD-411, revision A"GD-411, revision A, 30 pieces. GD-410 stays in production for older machines"

The last row is the one that goes wrong most often. Calling the new guard "GD-410, revision D" would let it land on an older machine it can't fit.

Revision Mistakes That Put the Wrong Part on the Shelf

Most mix-ups trace back to a missing letter, a reused part number, or an old drawing still in use. Each row below shows one.

MistakeWhat happensDo this instead
Ordering by part number aloneThe shop may make the version it last made, not the current onePut the part number and revision letter on every order
Building the letter into the part number"GD-410C" reads as a different item in stock and on ordersKeep them apart, as "GD-410, revision C"
Keeping the part number on a part that no longer swaps inThe new version gets fitted to a machine it can't serveGive it a new part number
Sending a new drawing with no word on old stockOld and new versions sit in the same binSay on the order what happens to the old parts
An old drawing still saved in an email threadSomeone quotes or orders from the wrong versionSend the current drawing with each order, and mark old copies as replaced
A new letter with a blank descriptionNobody can tell what changed without comparing two drawingsWrite what changed in the revision block every time

How Duct Duct Goose Keeps Drawing Revisions Straight

Repeat orders are made on our floor in Pitt Meadows, and every order is tied to one drawing and one revision letter. These steps keep it that way from the first quote to the latest reorder.

  1. We check the revision letter before quoting. If your order's letter doesn't match our drawing, we ask before pricing anything.

  2. Changes after approval come in writing. After you approve the drawings, changes to metal, sizes, bends, hardware, or finish get a written revision first.

  3. A change to fit gets a new first part. If we've agreed you'll sign a sample, it comes to you before the run.

  4. We check the letter before parts leave. Each part is checked against the drawing, including its revision letter, before release.

  5. We keep the drawing on file. The approved drawing and its letter stay with us, so the next order starts from the right version.

If a batch is made to the wrong letter and the mistake was ours, we fix or remake it at no charge. What Happens After Shop Drawing Approval explains why a late change costs more.

Drawing Revision Help a Fabricator Can Give, and What Stays With You

A fabricator can make every version you approve and keep them apart. The engineering call on whether a change is safe stays with whoever owns the design.

What we can help with

  • Making each part to the drawing and revision letter on the order
  • Spotting when an order and a drawing don't agree
  • Reworking old parts to a new letter, where the metal allows
  • Keeping old and new versions apart through the shop
  • Making spares to an older drawing you still support

What stays with you or your engineer

  • Deciding whether a change still swaps in on every machine
  • Approving a design change for safety or strength
  • Choosing part numbers and running your parts records
  • Tracking which machine carries which version
  • Engineering sign-off on any part

If an order's letter and a drawing disagree, we'll stop and ask rather than guess. A short phone call beats a batch made for last year's machine.

Our custom metal supports and enclosures page covers brackets, guards, and stands for equipment. The bending behind them is shown on sheet metal cutting and bending.

What to Put on a Repeat Order When the Drawing Has Changed

A changed design needs a little more on the order than a plain reorder. Each item below saves a phone call later.

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For a reorder with no change, Sheet Metal Prototype to Production has the short version. More guides for repeat parts are in OEM, Prototype and Repeat Production.

Send the Latest Drawing, and Tell Us What Changed

A drawing with a full revision block and a marked-up print with a note in the margin are both a fine place to start. We'll tell you what's unclear before the first part of the new version is cut.

Standard ductwork and fittings price instantly on WebDuct, the online pricing and ordering portal, with a company account. Prototypes, production parts, stainless, and other custom work start with a request or a call.

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⚠️Disclaimer!

At Duct Duct Goose, we specialize in sheet metal fabrication and stainless steel services for commercial and industrial applications, including HVAC systems, ducts, and custom metalwork. Please note that we do not offer services for automotive-related projects, such as vehicle parts, repairs, or modifications.